Manufacturing / Facilities
Our plant in Red Wing, Minnesota is a clean, state-of-the-art facility with a layout that provides optimal production efficiency resulting in competitive manufacturing costs.
Let's take a quick tour through the facility:
Receiving/Shipping
-
Six dock doors to minimize bottlenecks
-
Loading docks that are functional and durable, safe and secure
Ingredient Storage
-
Separate storage area for ingredients with allergens
-
Pallet identification system that supports full product traceability
-
Ingredients containing allergens are properly labeled and controlled
Staging
-
Batch staging and processing
-
Dedicated utensils, containers and tools
-
Scale calibration system in place
Mixing
-
Computer-controlled kettles prepare sauces and dips in precise batches
-
Highly trained mixing personnel
-
Clean in place (CIP) system assures product integrity
Processing/Cooking
-
Both scrape surface heat exchangers and shell and tube are utilized for processing
-
Batch processing ensures chef-created quality and particulate integrity
-
Batch processing enables minimum runs to maintain product freshness year-round
Filling / Packaging
-
Hot fill (pH controlled) and rotary retort (heat controlled) capabilities
-
Sauces and dips are sealed in a variety of jar configurations, large pouches, and bulk totes or drums
-
Product is quickly cooled to preserve freshness and flavor
-
All products are shelf stable
-
Fully automated labeling, casing, and palletizing equipment
Warehousing
-
New, state-of-the-art finished product warehouse
-
Racking allows efficient use of space and minimizes damage
-
Entrance and exit of finished goods are well controlled
